πŸ“ž +91 78695 10053 / +91 95886 90930 βœ‰ vishakha@vezorainternational.com βœ‰ kush@vezorainternational.com
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Mining, Drilling & Metal Processing β€Ί Sub-Category 06

Mining Conveyors
& Bulk Material
Handling Systems

Heavy-duty bulk handling β€” long-belt conveyors, overland conveyors, stackers, reclaimers, ship-loaders, apron feeders, tripper cars and complete truck/rail loading systems β€” engineered for African mines, port terminals, cement plants and steel-mill stockyards from 500 TPH to 10,000+ TPH.

500–10,000TPH
Capacity Range
100 m–10 km
Belt Length Range
650–2,200mm
Belt Width Range
Heavy-DutyBuilt
Mining-grade
🚜
Bulk Handling System
Mobile Β· Heavy-Duty Β· Trained
⚑
Variable SpeedVFD-driven
πŸ†
ISO 9001Quality certified
πŸ›‘οΈ
Mn IdlersHeavy-duty
🚒
CIF DeliveryTo any African port
How It Works

The Workflow β€” Step by Step

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β€Ί

Material Reception

ROM ore / coal / aggregate received via dump hopper / apron feeder / vibrating feeder onto first conveyor

🚜
β€Ί

Conveying β€” Inclined / Horizontal

Material conveyed through belt conveyor network (CV1, CV2, CV3...) β€” inclined or horizontal sections, idlers spaced for material weight

πŸ“¦
β€Ί

Tripper / Discharge

Tripper car or fixed discharge points distribute material to multiple stockpiles, bins or silos via swivel chutes

πŸ—οΈ
β€Ί

Stacking β€” Yard Stackers

Travelling boom / radial stackers form long stockpiles in yard β€” circular, longitudinal or chevron piles

βš’οΈ
β€Ί

Reclaiming

Bridge / portal / scraper reclaimers feed material from stockpile back onto outbound conveyor β€” controlled blend ratio

🚒

Ship / Truck / Rail Loading

Final ship-loader or truck-loader / rail-loader transfers material to vessel / truck / rail wagon β€” controlled flow rate

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Bulk Handling System

Our turnkey package covers the complete bulk-material handling system β€” from primary feeder through belt conveyors (multiple flights), trippers, stackers, reclaimers, ship-loaders & truck-loaders β€” including drives, controls, walkways, dust extraction and structural steel.

Equipment is pre-engineered with full structural drawings, fabricated & pre-assembled at our partner facility, then knocked-down & container-shipped to Africa where our engineers handle erection, alignment, electrical commissioning and full system testing.

  • πŸ“₯Apron / vibratory / belt feeders
  • 🚜Belt conveyors (rubber / steel-cord / fabric)
  • βš™οΈDrive units (head / tail / dual)
  • πŸ”„Carrying / return / impact idlers
  • πŸ“¦Trippers (fixed / travelling)
  • πŸ—οΈTravelling / radial stackers
  • βš’οΈBridge / portal / scraper reclaimers
  • 🚒Ship-loaders, truck-loaders, train-loaders
βš™οΈMechanical Specifications
Throughput Range500 – 10,000+ TPH
Belt Width650, 800, 1,000, 1,200, 1,400, 1,600, 1,800, 2,200 mm
Belt Speed1.0 – 5.0 m/s
Belt TypeFabric (EP/NN), Steel cord (ST500–ST10000)
Lift HeightUp to 200 m total
⚑Electrical & Utility
Power Supply380–415 V / 3Ph / 50 Hz (HV optional)
Drive Power75 kW – 2 MW per flight
ControlVFD on drives, soft-start optional
Belt Tension SystemGravity / hydraulic / winch take-up
Generator CompatibleYes β€” fully compatible
πŸ—οΈSite & Infrastructure
Conveyor Length100 m – 10 km (overland)
Structural SteelHot-dip galvanised gantry
WalkwaysBoth sides on long flights
Civil & Structural DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Outperforms in Africa

🌍

Engineered for African Mining

Heavy-duty stringer construction, sealed bearings & impact idlers β€” built for African mines' high-impact loading, abrasive ores and dust environments.

⚑

VFD-Controlled Drives

Variable Frequency Drives on every conveyor β€” soft start, controlled acceleration, automatic load-sharing on tandem drives, 30%+ energy savings vs DOL starters.

🚜

Long-Distance Overland

Engineered for 1, 5 or 10 km overland flights β€” eliminating truck haulage, reducing fuel cost & COβ‚‚ by 80% vs road transport.

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Stacker / Reclaimer Capability

Travelling stackers, radial stackers, bridge & portal reclaimers β€” complete stockyard automation with blending control.

🌫️

Dust Extraction & Suppression

Belt-cleaning systems, transfer-point dust extraction with bag filters & water spray β€” meeting environmental requirements at every site.

πŸ”§

Local Spare Parts & AMC

Belts, idlers, scrapers, pulleys, drives β€” stocked locally through Vezora Spare Parts. AMC service teams across Africa.

Capacities & Range

Choose the Right Configuration for Your Operation

Capacity Type Power Footprint Best For Tag
500TPHCompact Conveyor System75–150 kWSmall mine / quarryEntry
1,000TPHMulti-Flight + Tripper250–400 kWRegional mine / cementStarter
2,500TPHLong-Belt + Stacker550–800 kWIndustrial minePopular
5,000TPHStockyard System1,000–1,500 kWMajor mine / steel plantPopular
8,000TPHMine + Port Combination1,800–2,500 kWMining + port exportIndustrial
10,000+TPHMega Bulk Handling3,500–6,000 kWNational port / mega mineEnterprise

* Capacity depends on belt width, speed, material density & surcharge angle. Long overland flights may share drive groups across head and intermediate stations.

Equipment Types Your Plant Can Include

A complete bulk-handling system can include multiple machinery types β€” chosen based on material flow, stockyard layout and onward dispatch requirements.

🚜
Long-Belt Conveyors

Standard mining belt conveyors β€” 50 m to 1 km, 500–10,000 TPH, fabric or steel-cord belt.

ConveyorAll Lengths
πŸ—οΈ
Travelling Stackers

Radial / linear travelling stackers for circular & longitudinal stockpiles β€” 500–5,000 TPH.

StackerStockpile
βš’οΈ
Bridge / Portal Reclaimers

Bridge reclaimers, portal reclaimers, bucket-wheel reclaimers β€” 500–6,000 TPH from stockpile.

ReclaimerBulk
🚒
Ship Loaders

Boom-type ship-loaders for bulk-export ports β€” 1,000–10,000 TPH loading rate.

Ship LoadPort
πŸš›
Apron / Truck Feeders

Apron feeders for ROM hopper, truck-loading silos for despatch β€” controlled flow.

FeederLoading
Applications & Industries

Who Uses Our Bulk Handling Systems?

From small quarries with 500 TPH crusher feed conveyors to mega copper-export ports with 10,000 TPH ship-loaders β€” our bulk handling systems power every African heavy-material flow.

⛏️
Mining Operations ROM crusher feed, plant feed, concentrate transfer, tailings handling β€” multi-flight conveyor networks for mine pit-to-plant flow.
🌊
Mineral Export Ports Ship-loaders, port stockyards, train-unloading & conveyor networks for copper, iron ore, coal & bauxite export terminals.
🏭
Cement Plants Limestone & raw-meal handling, clinker stockyards, cement silo loading & despatch β€” complete cement plant material flow.
πŸ›’οΈ
Steel Plants & Ports Iron ore, coke & coal stockyards for blast furnaces, billet handling, finished-product despatch yards.
🌾
Agro Bulk Handling Grain silos, fertiliser stockyards, sugar & molasses bulk handling β€” soft-handling versions for less-abrasive bulk.
πŸ—οΈ
Aggregate & Quarry Aggregate stockpiling for road construction, RMC plants & concrete batching β€” radial stackers & truck-loading silos.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailableService teams across Africa

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
CEMAConveyor design standard
DIN 22101Belt conveyor safety

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing10–16 Weeks
Shipping to Africa3–5 Weeks
Site Commissioning & Training2–4 Weeks
Total: Plant Operational5–7 Months
Request a Quote

Get a Free, Detailed Bulk Handling System Proposal Within 48 Hours

Tell us your material, throughput, route & site conditions β€” our bulk-handling engineers will respond with conveyor system design, equipment list, layout, structural scope and full CIF / on-site pricing within 48 hours.

  • βœ…No obligation, no cost β€” just a detailed proposal
  • ⚑Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & project type
  • πŸ”§Includes commissioning & operator training
  • πŸ’°CIF pricing to your nearest port β€” no hidden costs

Bulk Handling Enquiry Form

Fill in your details and we'll respond within 48 hours with system design & full proposal.

⬇ Download Brochure

πŸ”’ Your information is confidential. We will never share your details with third parties.

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