Flat rolling mill plants — Hot Rolling Mills (HRM), Cold Rolling Mills (CRM), single-stand reversing mills, tandem mills, plate mills, skin-pass & temper mills — integrated with slab/coil reheating furnaces, cooling beds, coilers & pickling lines. From 30,000 TPA mini-flat mills to 500,000+ TPA fully-automated mega plants.
Cold slabs (150–250 mm thick) charged into pusher / walking-beam furnace, heated to 1,150–1,250°C ready for hot rolling
Heated slab passed through roughing mill stands — width & thickness reduced through 5–7 reversing passes to transfer-bar size
5–7 stand tandem hot finishing mill rolls transfer-bar to final HRC strip thickness with AGC (Automatic Gauge Control) & tension
Laminar cooling on run-out table cools strip to coiling temperature (550–700°C); down-coiler winds into HRC coil
HRC pickled in HCl to remove scale, then cold-rolled in tandem cold mill to final CRC gauge with controlled gauge & surface
CRC batch / continuous annealed for ductility, skin-pass mill flattens & surface-finishes; coils slit/packed/despatched
From right-sized flat mill engineering to roll re-grinding support after commissioning — six reasons African steel plants keep choosing Vezora.
Flat rolling mill projects delivered across Nigeria, Kenya, Zimbabwe, Egypt and more — our engineers understand local demand patterns, grid constraints and African civil conditions.
Reheating furnace, mill stands, coilers, pickling line, annealing, AGC controls, erection and commissioning — one supplier, one contract, no coordination gaps.
BIS/ISO certified mill equipment, hydraulic AGC, AC variable-speed drives — at Indian manufacturing costs 30–50% below equivalent European flat mill packages.
Work rolls, backup rolls, chocks, bearings and hydraulic spares stocked with every order. Annual Maintenance Contracts and roll re-grinding partnerships across Africa.
Mini-flat mills from 30,000 TPA sized for African construction & packaging demand — not over-specified mega-mill plants designed for European volumes.
On-site training for mill operators, process metallurgists, AGC technicians and maintenance crews during hot commissioning — production-ready from day one.
Our turnkey package covers the complete flat rolling line — from slab/coil reheating furnace through roughing & finishing tandem mills, run-out cooling, down-coilers, pickling lines, cold rolling mills, batch & continuous annealing, skin-pass mills and slitting/packing — including hydraulics, AGC, electrics & control system.
Equipment is pre-assembled, no-load tested at our partner facility, then knocked-down & container-shipped to Africa where our engineers handle erection, alignment, hot commissioning and operator training to design throughput.
Mid-size flat mills (30,000–250,000 TPA) sized for African construction, automotive, packaging & appliance demand — not over-spec'd European mega mills.
Recuperator-equipped slab furnaces recover waste heat — 30–40% lower fuel consumption per ton compared to traditional pusher furnaces.
Automatic Gauge Control (hydraulic AGC) plus closed-loop tension control on tandem stands — guaranteed strip thickness within ±1% across full coil length.
2-Hi reversing for plate, 4-Hi for HRC, 6-Hi for CRC, 20-Hi for special CRC — engineered to your specific product mix & thickness range.
Push-pull / continuous pickling lines + batch / continuous annealing — complete cold-mill chain delivers HRC → P&O → CRC → annealed → skin-pass.
Mill rolls, work rolls, back-up rolls, chocks, bearings & hydraulic spares stocked locally. Roll re-grinding service partnerships across major African mill regions.
| Capacity | Mill Type | Power | Footprint | Best For | Tag |
|---|---|---|---|---|---|
| 30,000 TPA | Single-Stand Reversing | 3–5 MW | ~3,500 m² | Small plate mill / specialty | Entry |
| 60,000 TPA | 2-Stand HRC Mill | 5–8 MW | ~6,000 m² | Regional HRC producer | Starter |
| 100,000 TPA | 3-Stand Hot Strip Mill | 8–12 MW | ~12,000 m² | Commercial flat-mill | Popular |
| 250,000 TPA | 5-Stand Tandem Hot Mill | 12–18 MW | ~24,000 m² | Integrated flat-mill | Popular |
| 400,000 TPA | Hot Mill + Cold Mill | 18–25 MW | ~40,000 m² | HRC + CRC integrated | Industrial |
| 500,000+ TPA | Mega Flat Steel Complex | 25–35 MW | ~70,000 m²+ | Integrated steel plant | Enterprise |
* TPA figures based on 7,200 operating hours/year. Final capacity depends on slab size, finished product mix, mill speed & gauge target.
A modern Vezora flat rolling mill produces multiple finished steel products — HRC, CRC, plates, sheets & strips — for construction, automotive, appliance, pipe & tubing industries.
Hot-rolled steel coils — 1.2–25 mm thickness, for pipe, tube, structural & further cold rolling.
Cold-rolled annealed steel — 0.15–3.0 mm, for automotive, appliance, drum, panel.
Hot-rolled plates 4–100 mm thick, up to 3,200 mm wide — shipbuilding, structural, pressure vessel.
Cut sheets, slit strips for further processing — galvanising, painting, deep-drawing.
Pickled & oiled, annealed CRC — premium surface for automotive & appliance.
From mini flat-mill plants serving local pipe & tubing makers, to integrated 500,000 TPA HRC + CRC complexes feeding automotive & appliance industries — flat rolling mills serve the broadest steel value chain.
Tell us your target capacity, finished product mix & site conditions — our rolling-mill engineers will respond with mill design, layout, mass-balance, electrical scope and full CIF / on-site pricing within 48 hours.
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