📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Mining, Drilling & Metal Processing › Sub-Category 02

Crushers, Mills
& Beneficiation
Equipment

Complete crushing, grinding & mineral-processing circuits — jaw, cone, impact, gyratory crushers, ball mills, vertical roller mills, vibrating screens, hydrocyclones & flotation cells — engineered for African ores & aggregates from 50 TPH up to 5,000 TPH.

50–5000TPH
Throughput Range
0.1–1500mm
Size Reduction Range
6+
Crusher Types Supplied
Wet/DryCircuits
Beneficiation Options
Crushing & Grinding Circuit
Mobile · Heavy-Duty · Trained
450 HP+High-torque drives
🏆
ISO 9001Quality certified
🛡️
Mn SteelWear-resistant liners
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

Feed Hopper & Apron Feeder

ROM ore delivered to hopper; apron / grizzly feeder controls feed rate and removes fines ahead of primary crusher

Primary Crushing

Jaw crusher or gyratory reduces run-of-mine ore from 1,000 mm down to 150–250 mm product size

Secondary & Tertiary Crushing

Cone or impact crusher reduces to 20–40 mm; tertiary stage achieves 6–12 mm for ball-mill feed or aggregate spec

Vibrating Screening

Multi-deck vibrating screen classifies crushed product; oversized material recirculates for further reduction

Grinding (Ball / VRM)

Ball mill or vertical roller mill grinds to 75–150 µm liberation size; water added for wet grinding circuits

Classification & Concentration

Hydrocyclone classifies slurry; spiral, flotation or magnetic separation concentrates valuable mineral fraction

Why Vezora

Why African Miners Choose Vezora

From deep African ore-body knowledge to single-source turnkey delivery — six reasons our clients keep coming back for crushing and milling projects.

Deep African Mining Experience

Projects delivered across Zambia, Kenya, Ghana, Tanzania and more — our engineers understand African ore hardness, abrasion indices and site conditions first-hand.

Single-Source Turnkey Delivery

Crusher, mill, screen, conveyor, civil drawings, installation and commissioning from one supplier — no fragmented vendor coordination on your project site.

Indian Quality at Competitive Prices

ISO 9001 manufacturing, CE-marked equipment, metallurgically verified Mn steel liners — at Indian manufacturing costs 30–50% below European alternatives.

Critical Spares & AMC Programmes

Fast-wear parts (liners, jaw plates, screen meshes, mill balls) shipped with every order, plus Annual Maintenance Contracts with Vezora service teams across Africa.

Engineered to Site Geology & Ore Body

Every circuit is specified from your ore characterisation data — Bond Work Index, abrasion index, hardness — not generic catalogue selection.

Operator & Maintenance Training

On-site training for crusher operators, mill attendants and maintenance technicians during commissioning — your team is productive and safe from day one.

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Crushing & Grinding Circuit

Our turnkey package covers the complete crushing-grinding-screening circuit — from ROM feeder through primary, secondary & tertiary crushing, to fine grinding mills and classification cyclones — engineered as one integrated mass-balance system.

Equipment is pre-assembled, dimension-checked and pre-wired at our partner facility before knocked-down container shipment to Africa, where our engineers handle erection, alignment, electrical commissioning and operator training.

  • 📥ROM hopper, apron / vibratory feeder
  • ⚙️Jaw / gyratory primary crusher
  • 🪨Cone / impact / VSI secondary & tertiary
  • 📊Multi-deck vibrating screens
  • 🔄Ball mill, rod mill or VRM grinder
  • 🌀Hydrocyclone classifier & pump
  • 🧲Magnetic separator / flotation cells (optional)
  • 🚚Belt conveyors interconnecting all stages
⚙️Mechanical Specifications
Throughput Range50 – 5,000 TPH
Feed Size (Primary)Up to 1,500 mm
Final Product Size0.075 – 250 mm
Crusher TypesJaw, cone, impact, VSI, gyratory
Mill TypesBall mill, rod mill, VRM, SAG mill
Electrical & Utility
Power Supply380–415 V / 3Ph / 50 Hz (HV optional)
Crusher Drive75 – 600 kW (size dependent)
Mill Drive250 – 5,000 kW
Water Consumption0.5 – 2 m³/ton (wet circuit)
Generator CompatibleYes — soft-start / VFD options
🏗️Site & Infrastructure
Plant Footprint800 – 8,000 m² (capacity dependent)
Foundation LoadingHeavy — RC footings required
Operating HeightMulti-level (up to 25 m)
Civil & Structural DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Outperforms in Africa

🌍

Engineered for African Ores

Hard rock granite, abrasive iron ore, sticky lateritic copper, blocky limestone — our crushers and mills are specified for the mineral hardness, abrasiveness and moisture profile of your specific ore body.

⚙️

High-Wear Mn Steel Liners

Manganese-steel jaw plates, cone-crusher mantles & bowl liners, mill shell liners — locally stocked through Vezora Spare Parts for rapid replacement, no production-stopping wait.

📊

Closed-Circuit Design

Tertiary crushers run in closed-circuit with vibrating screens — guaranteeing consistent product size with zero oversize, maximising downstream grinding efficiency.

Energy-Efficient Drives

VFDs on all major drives (crushers, mills, conveyors), soft starters on motors above 75 kW, regenerative braking on heavy fly-wheels — typically 20–30% lower kWh per ton.

🔄

Integrated Beneficiation Capability

Optional flotation cells, magnetic separators, gravity tables & thickeners — extend a crushing/grinding circuit into a complete beneficiation plant when needed.

🔧

Local Service & Wear Parts

Critical wear parts (liners, mantles, mill balls, screen panels) stocked locally through Vezora — AMC contracts ensure planned PMs and minimal downtime.

Capacities & Range

Choose the Right Configuration for Your Operation

Capacity Type Power Footprint Best For Tag
50–80TPHMobile Jaw + Cone185–250 kWQuarry / aggregatesEntry
100–150TPHStationary 2-Stage350–450 kWConstruction aggregatesStarter
200–350TPH3-Stage Crushing & Screening550–750 kWMining + aggregatesPopular
500–800TPHCrushing + Ball Mill Circuit900–1,400 kWMid-tier mineral processingPopular
1,000–2,000TPHIndustrial Beneficiation1,800–3,500 kWIndustrial mining operationIndustrial
3,000–5,000TPHMega Mineral Plant4,500–8,000 kWNational & export mineral plantsEnterprise

* Throughputs are indicative based on medium-hard ore. Final selection depends on ore hardness (Bond WI), feed size, target product spec and downstream beneficiation requirement.

Output Products & Mineral Applications

Crushing-grinding circuits feed every downstream mining process — from construction aggregates through industrial minerals to base & precious-metal beneficiation.

🪨
Construction Aggregates

Crushed stone for concrete, asphalt & road base — 0/40 mm, 6/14 mm, 14/20 mm graded.

AggregatesQuarry
🟢
Copper Concentrate Feed

Liberation grinding (75–150 µm) for sulfide flotation circuits.

CuFlotation Feed
Iron Ore Fines

Magnetite/hematite ground & classified for magnetic separation & pelletisation.

FeMagnetic Sep.
🥇
Gold Ore Grinding

Ball-mill grinding to ~75 µm for cyanidation / gravity / flotation circuits.

AuCyanide Leach
🪨
Industrial Minerals

Limestone, dolomite, gypsum, talc, baryte — crushed & classified to grade.

IndustrialMulti-Mineral
Applications & Industries

Who Uses Our Crushing & Grinding Plants?

From quarry operators producing road aggregates to copper concentrators on the Zambian Copperbelt — our crushing-grinding circuits power every mining and aggregate operation.

🪨
Quarry & Aggregate Producers Crushed stone for concrete, asphalt road base, railway ballast — fixed plants & mobile crusher trains for civil projects.
🟢
Copper / Sulfide Mining Primary, secondary, tertiary crushing & ball-mill grinding for copper sulfide flotation circuits — Zambia, DRC, Tanzania.
🥇
Gold Mining SAG mill, ball mill, cyanidation feed grinding for hard-rock gold operations — Ghana, Tanzania, Mali, Burkina Faso.
Iron Ore & Magnetite Crushing, screening & grinding for iron ore beneficiation, pellet feed preparation & sinter feed.
🏗️
Cement & Lime Limestone crushing, raw-meal grinding (vertical roller mill), clinker grinding for cement plants & lime calcining operations.
🌍
Industrial Minerals Manganese, chrome, bauxite, phosphate, baryte & talc crushing-grinding plants for mining & downstream processing.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailableService teams across Africa

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
Mn SteelHigh-wear liners
ATEXHazardous area options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing10–16 Weeks
Shipping to Africa3–5 Weeks
Site Commissioning & Training2–4 Weeks
Total: Plant Operational5–7 Months
Request a Quote

Get a Free, Detailed Crushing & Grinding Plant Proposal Within 48 Hours

Tell us your ore type, throughput & final product size — our mineral processing engineers will respond with crushing/grinding circuit design, equipment list, mass balance and full CIF / on-site pricing within 48 hours.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & project type
  • 🔧Includes commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Crushing & Grinding Enquiry Form

Fill in your details and we'll respond within 48 hours with circuit design & full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan
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