Complete crushing, grinding & mineral-processing circuits — jaw, cone, impact, gyratory crushers, ball mills, vertical roller mills, vibrating screens, hydrocyclones & flotation cells — engineered for African ores & aggregates from 50 TPH up to 5,000 TPH.
ROM ore received via dump hopper, apron / vibratory feeder regulates feed rate to primary crusher
Jaw or gyratory crusher reduces ROM (1500 mm) down to 150–250 mm — first size reduction stage
Cone, impact or VSI crushers further reduce to 25–50 mm — closed-circuit with screens for product control
Multi-deck vibrating screens classify product by size — oversize returned to crushers, undersize to grinding or stockpile
Ball mill, rod mill or vertical roller mill grinds to liberation size for downstream beneficiation (typically 75–200 µm)
Hydrocyclones classify slurry by particle size; flotation cells, gravity tables or magnetic separators concentrate the valuable mineral
Our turnkey package covers the complete crushing-grinding-screening circuit — from ROM feeder through primary, secondary & tertiary crushing, to fine grinding mills and classification cyclones — engineered as one integrated mass-balance system.
Equipment is pre-assembled, dimension-checked and pre-wired at our partner facility before knocked-down container shipment to Africa, where our engineers handle erection, alignment, electrical commissioning and operator training.
Hard rock granite, abrasive iron ore, sticky lateritic copper, blocky limestone — our crushers and mills are specified for the mineral hardness, abrasiveness and moisture profile of your specific ore body.
Manganese-steel jaw plates, cone-crusher mantles & bowl liners, mill shell liners — locally stocked through Vezora Spare Parts for rapid replacement, no production-stopping wait.
Tertiary crushers run in closed-circuit with vibrating screens — guaranteeing consistent product size with zero oversize, maximising downstream grinding efficiency.
VFDs on all major drives (crushers, mills, conveyors), soft starters on motors above 75 kW, regenerative braking on heavy fly-wheels — typically 20–30% lower kWh per ton.
Optional flotation cells, magnetic separators, gravity tables & thickeners — extend a crushing/grinding circuit into a complete beneficiation plant when needed.
Critical wear parts (liners, mantles, mill balls, screen panels) stocked locally through Vezora — AMC contracts ensure planned PMs and minimal downtime.
| Capacity | Type | Power | Footprint | Best For | Tag |
|---|---|---|---|---|---|
| 50–80 | TPH | Mobile Jaw + Cone | 185–250 kW | Quarry / aggregates | Entry |
| 100–150 | TPH | Stationary 2-Stage | 350–450 kW | Construction aggregates | Starter |
| 200–350 | TPH | 3-Stage Crushing & Screening | 550–750 kW | Mining + aggregates | Popular |
| 500–800 | TPH | Crushing + Ball Mill Circuit | 900–1,400 kW | Mid-tier mineral processing | Popular |
| 1,000–2,000 | TPH | Industrial Beneficiation | 1,800–3,500 kW | Industrial mining operation | Industrial |
| 3,000–5,000 | TPH | Mega Mineral Plant | 4,500–8,000 kW | National & export mineral plants | Enterprise |
* Throughputs are indicative based on medium-hard ore. Final selection depends on ore hardness (Bond WI), feed size, target product spec and downstream beneficiation requirement.
Crushing-grinding circuits feed every downstream mining process — from construction aggregates through industrial minerals to base & precious-metal beneficiation.
Crushed stone for concrete, asphalt & road base — 0/40 mm, 6/14 mm, 14/20 mm graded.
Liberation grinding (75–150 µm) for sulfide flotation circuits.
Magnetite/hematite ground & classified for magnetic separation & pelletisation.
Ball-mill grinding to ~75 µm for cyanidation / gravity / flotation circuits.
Limestone, dolomite, gypsum, talc, baryte — crushed & classified to grade.
From quarry operators producing road aggregates to copper concentrators on the Zambian Copperbelt — our crushing-grinding circuits power every mining and aggregate operation.
Tell us your ore type, throughput & final product size — our mineral processing engineers will respond with crushing/grinding circuit design, equipment list, mass balance and full CIF / on-site pricing within 48 hours.
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