End-to-end mineral processing circuits — washing, jigging, dense-media separation, magnetic separation, flotation, gravity concentration, leaching, dewatering and tailings management — for copper, iron ore, gold, manganese, chrome, bauxite, coal & industrial minerals across African mining.
ROM ore crushed (jaw/cone) then ground in ball mill / SAG mill to liberation size — typically 75–200 µm for sulfide flotation
Slurry classified by particle size — undersize forwarded to concentration; oversize returned to grinding circuit (closed-circuit)
Flotation (sulfides), magnetic separation (iron, chrome), gravity (gold, tin, tungsten), leaching (gold, copper oxide) — method matched to mineralogy
Concentrate thickened (high-rate thickener), then filtered (filter press / vacuum filter) to 8–10% moisture for transport & smelting
Filter cake stored, weighed, sampled and despatched in bulk-bag, container or shipping bulk for smelter / export
Tailings thickened / dewatered, sent to TSF (Tailings Storage Facility) or dry-stack tailings facility — environmental compliance & rehab
Our turnkey package covers the complete mineral beneficiation flowsheet — from grinding circuit through classification, concentration (method-specific), dewatering & tailings management — engineered as one integrated mass-balance & water-balance system with full lab QC equipment.
Equipment is pre-assembled, dimension-checked at our partner facility, then knocked-down & container-shipped to Africa where our engineers handle erection, piping, electrical commissioning, hot trial-runs with ore, and full operator training.
No off-the-shelf flowsheet — every plant designed around your specific ore mineralogy, head grade, target concentrate & metallurgical recovery requirements.
Mechanical & column flotation cells — selective recovery of sulfide minerals (Cu, Pb, Zn, Mo) with reagent dosing optimisation & froth-camera control.
Low & high intensity magnetic separators — for iron ore, chrome, manganese & coal beneficiation. Wet drum, WHIMS & rare-earth separators.
High-rate thickeners + thickener overflow recycled back to plant — reducing fresh water make-up to 0.5–1.5 m³/ton ore in semi-arid African sites.
Conventional TSF, paste tailings or dry-stack tailings — environmental compliance with thickener + filter press for water recovery & smaller TSF footprint.
Mill liners, flotation impellers, pump impellers, filter cloths, magnetic separator parts — stocked locally through Vezora. AMC contracts & on-site teams.
| Capacity | Type | Power | Footprint | Best For | Tag |
|---|---|---|---|---|---|
| 100 | TPH | Pilot / Small-Scale | 250–400 kW | Pilot plants, R&D | Entry |
| 500 | TPH | Mid-Scale Beneficiation | 800–1,200 kW | Junior miners | Starter |
| 1,500 | TPH | Industrial Plant | 1,800–2,500 kW | Commercial mining | Popular |
| 3,000 | TPH | Large Industrial | 3,500–5,000 kW | Major mining operation | Popular |
| 6,000 | TPH | Mega Beneficiation | 8,000–12,000 kW | Tier-1 mining | Industrial |
| 10,000+ | TPH | Multi-Module Mega | 15,000–25,000 kW | Mega copper/iron ore | Enterprise |
* Throughputs are indicative. Capacity depends on ore type, head grade, target recovery, mineralogy & downstream process requirement.
A complete beneficiation plant produces the saleable mineral concentrate — feed for smelters, refineries or direct export — to international concentrate-grade specifications.
Cu sulfide concentrate (chalcopyrite/bornite) — 25–32% Cu for smelter feed.
Magnetite/hematite concentrate — 65–68% Fe for pellet feed / sinter.
Gold doré bars (CIL/Merrill-Crowe) or gold gravity concentrate (centrifugal).
Mn concentrate 38–48%, Cr concentrate 42–48% — magnetic / gravity concentration.
Bauxite, baryte, fluorspar, talc, phosphate — beneficiated to industrial-grade purity.
From junior mining companies entering production to tier-1 majors expanding capacity — our beneficiation plants serve every African mining segment from the Copperbelt to the West African gold belt.
Tell us your ore type, head grade, target concentrate spec & throughput — our metallurgical engineers will respond with flowsheet design, equipment list, mass-balance, water-balance & full CIF / on-site pricing within 48 hours.
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