Complete turnkey maize processing plants — from 5 TPD village-scale mills to 500 TPD commercial facilities — engineered for Africa's raw material quality, power infrastructure, and workforce conditions.
From raw maize intake to packaged corn flour — a fully integrated 6-stage process, engineered for consistency and yield.
Maize received from hoppers, pre-cleaned with aspirators and rotary sieves to remove dust, cobs and foreign matter
Moisture added and maize rested to soften the pericarp, improving de-germination efficiency and flour yield
De-germ aspirators separate the germ (high oil content) from the endosperm — producing cleaner flour with longer shelf life
Multiple break and reduction rolls progressively grind the conditioned maize into the required particle size fractions
Plansifters separate flour, grits, bran and germ fractions. Purifiers refine intermediate stocks for higher grade flours
Flour conveyed to bagging hoppers, packed in 1–50 kg bags, sealed and palletised for dispatch to retail or industry
Our turnkey package covers every piece of equipment from raw intake to finished product dispatch — including all conveyors, elevators, ducting, electrical wiring and civil drawings. We do not hand over individual machines; we hand over a working plant.
All equipment is manufactured to international standards, pre-assembled and test-run at our partner facility in India before shipment. On arrival, our engineers handle mechanical assembly, electrical connection and commissioning.
Every plant is engineered for the specific conditions of the destination country — voltage fluctuations, raw maize moisture content, humidity levels, and operator skill. Equipment is not simply copied from European specs; it is re-engineered for African realities.
Our multi-passage roller mill configuration achieves 68–75% flour extraction from maize — compared to 55–62% from simple hammer mills. This directly reduces raw material cost per kg of output, improving profitability from day one.
Designed for energy efficiency — our 100 TPD plant consumes just 35–45 kWh per ton of maize processed. Fully compatible with generator backup, with soft-start motor controllers to minimise peak load and fuel consumption.
Start with a 25 TPD capacity and scale to 100 TPD by adding modules — without rebuilding the civil structure or replacing core equipment. Our expansion-ready layout design protects your capital investment long-term.
All plants can be configured with an inline premix feeder system for vitamin and mineral fortification of maize flour — compliant with CODEX Alimentarius and WFP/USAID fortification standards, enabling access to institutional buyers.
Designed for minimal downtime — wearing parts (roller shells, sieve frames, bucket elevator belts) are standardised and stocked locally through Vezora's Spare Parts vertical. AMC contracts ensure planned maintenance, not reactive breakdowns.
| Capacity | Mill Type | Power Required | Footprint | Best For | Tag |
|---|---|---|---|---|---|
| 5–10 TPD | Disc / Hammer Mill | 15–30 kW | ~80 m² | Village / community mills | Entry |
| 25 TPD | Single Roller Mill | 45–60 kW | ~200 m² | Small commercial millers | Starter |
| 50 TPD | Roller Mill (2 passages) | 80–110 kW | ~350 m² | Regional millers, NGO projects | Popular |
| 100 TPD | Roller Mill (4 passages) | 160–200 kW | ~600 m² | Commercial millers, FMCG brands | Popular |
| 200 TPD | Full Roller Mill | 320–380 kW | ~1,000 m² | Industrial millers, export brands | Industrial |
| 300–500 TPD | Complete Mill Complex | 550–900 kW | ~2,000 m²+ | Large-scale national mills | Enterprise |
* All specifications are indicative. Final specs depend on raw material quality and local conditions. Contact us for a tailored proposal.
A well-configured maize mill produces multiple revenue streams from a single raw material — maximising both yield and product diversity.
Retail-grade white flour for ugali, nshima, pap, fufu and bakery use.
Coarse/medium grits for brewing, cereals, snack extrusion & industrial use.
High-fibre by-product sold as animal feed and poultry supplement.
High-oil germ for edible oil processors or livestock feed supplement.
Vitamin A, Iron, Zinc & B-vitamins inline — WFP/GAIN compliant.
From government food security programmes to private FMCG brands — our mills serve every segment of the food value chain.
Tell us your required capacity, your country and your product — our engineering team will prepare a full techno-commercial proposal including equipment list, layout drawing, power requirements and pricing.
Fill in your details and we'll get back to you within 48 hours with a full proposal.
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