📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Food Processing › Sub-Category 08

Fruit Juice &
Beverage
Production Lines

Complete turnkey fruit juice and beverage plants — fruit pulping, juice extraction, blending, pasteurisation, hot/cold filling, bottling and aseptic packaging — for mango pulp, citrus juice, CSDs, energy drinks and bottled water.

1k–30k BPH
Capacity Range
8+
Beverage Types
Hot & Cold
Fill Modes
Aseptic
PET / Carton Ready
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Beverage & Juice Plant
Turnkey · Installed · Commissioned
Low PowerAfrican grid optimised
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ISO 9001Quality certified
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Made for AfricaClimate-ready
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CIF DeliveryTo any African port
How It Works

The Production Workflow — Step by Step

From fruit reception or raw water to palletised packaged beverage — a fully integrated 6-stage process supporting hot-fill juice, cold-fill CSD/water and aseptic pulp.

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Fruit Reception & Sorting

Mangos / oranges / pineapples received in tip baskets, washed in flotation tanks & manually inspected for ripeness and damage

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Pulping / Juice Extraction

Mango pulper / orange juicer / pineapple extractor releases juice and pulp — separator removes seeds, fibre and skins

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Pasteurisation

Tubular or plate pasteuriser heats juice to 90–95°C for 30 sec to inactivate microbes & enzymes — preserves color, flavour & nutrition

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Blending & Mixing

Sugar dissolver, CIP-clean syrup tank, carbonator (CSD) and inline static mixer blend recipe ingredients to spec

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Filling & Capping

Mono-bloc rinser-filler-capper for PET/glass — hot fill (juice), cold fill (water/CSD), aseptic fill (UHT juice/milk)

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Labelling & Packaging

Sleeve / wet-glue labeller, ink-jet coder, shrink wrapper / cartonner, palletiser — finished pallets dispatched to dispatch bay

Technical Overview

Plant Specifications & Engineering Details

What's Included in a Vezora Beverage Line

Our turnkey scope covers the complete beverage line — from fruit/raw water reception to palletised finished cases. We supply mango pulp aseptic plants, juice/nectar bottling, CSD, bottled water and energy-drink lines.

All wetted parts are food-grade SS304/SS316. The line is engineered around your bottle format (250 ml – 2 L), filling temperature, batch size and recipe complexity — with full CIP/SIP cleanability.

  • 📥Fruit reception, washing & sorting belt
  • 🔪Pulper / juicer / extractor (fruit-specific)
  • 🌡️Tubular or plate pasteuriser (95°C / 30 sec)
  • 🥤Syrup room: dissolver, mix tanks, dosing & CIP
  • 🍾Mono-bloc rinser-filler-capper (linear or rotary)
  • 🏷️Sleeve / wet-glue labeller + ink-jet date coder
  • 📦Shrink wrapper / cartonner + palletiser
  • MCC, PLC + HMI batch & line control
⚙️Mechanical Specifications
Capacity Range1,000 – 30,000 BPH
Bottle Sizes250 ml – 2 L PET/glass
Fill Accuracy≤ ±0.5%
Recovery (Mango Pulp)45 – 55% of fresh
Recovery (Orange Juice)45 – 50% of fresh
Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Steam Requirement1 – 4 t/h
Cooling Water8 – 20 m³/h (line dependent)
Compressed Air6–8 bar (oil-free)
CIP / SIPStandard inclusion
🏗️Civil & Infrastructure
Plant Footprint (6,000 BPH)~600 m²
Cold StorageOptional, recommended
Effluent TreatmentMandatory
Civil DrawingsIncluded in package
Key Features & Benefits

Why Vezora Plants Lead the African Market

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Designed for African Fruit

Mango, orange, pineapple, passion fruit and tomato lines engineered around African fruit varieties (Kent, Tommy Atkins, Valencia) and seasonal supply patterns.

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Aseptic Mango Pulp Capable

Tropical fruit pulp lines with aseptic bag-in-drum (220 L) or aseptic flexitank — the gold standard for export-grade mango pulp from Africa to global FMCG buyers.

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Multi-Format Bottling

Same line supports juice (hot fill), CSD (cold fill, carbonated), water (cold fill) and energy drinks — switching between 250 ml, 500 ml, 1 L and 2 L bottle formats with quick-change tooling.

Energy Efficient

Heat recovery on pasteurisers, regenerative cooling on coolers and energy-efficient compressors reduce per-bottle energy cost.

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Aseptic / Hot Fill / Cold Fill

All three filling technologies supported — choose based on product (juice, water, CSD) and packaging (PET, glass, carton, pouch).

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CIP / SIP Cleanability

Full Clean-In-Place and Steam-In-Place — meeting export-grade hygiene, food-safety and shelf-life requirements demanded by international beverage buyers.

Machine Types & Capacities

Choose the Right Configuration for Your Operation

Capacity Plant Type Power Required Footprint Best For Tag
1,000 BPHMini Juice Line30–45 kW~250 m²Startup brands, demosEntry
3,000 BPHCompact Hot/Cold Fill75–95 kW~400 m²Small commercial brandsStarter
6,000 BPHAuto Beverage Line160–200 kW~700 m²Regional juice / CSD brandsPopular
12,000 BPHIndustrial Bottling320–400 kW~1,200 m²National brands & CSDsPopular
20,000 BPHFull Auto Mega Line550–700 kW~2,000 m²National & export brandsIndustrial
30,000 BPHComplete Beverage Complex900–1,400 kW~3,500 m²+Mega brands & multi-formatEnterprise

* BPH = Bottles Per Hour, based on 500 ml format. Larger formats run at lower BPH. Aseptic and CSD lines have separate engineering parameters.

Beverages Your Line Can Produce

A single Vezora beverage line can switch between juice, water, CSD and aseptic products — capturing every segment from premium retail to export pulp.

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Mango Pulp / Puree

Aseptic bag-in-drum (220 L) — the leading African export-grade pulp.

45–55%Fresh-to-Pulp
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Fruit Juice / Nectar

Orange, pineapple, mixed fruit — hot-fill PET 250 ml–2 L or aseptic carton.

VariableRecipe Based
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Carbonated Soft Drinks

Cola, lemon-lime, orange CSD — cold-fill carbonated PET / glass bottles.

Cold-FillCSD Line
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Bottled Water

Mineral & purified water — RO filtration, UV/ozone, cold-fill in PET 250 ml–5 L.

Cold-FillWater Line
Energy & Functional

Energy drinks, isotonic, vitamin water — hot or cold fill in PET / cans.

PremiumValue-Add
Applications & Industries

Who Uses Our Beverage Lines?

From startup juice brands to mega CSD bottlers and aseptic pulp exporters — our beverage lines serve every segment of the African beverage value chain.

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Juice & Nectar Brands Branded fruit juice and nectar in PET, glass and carton — hot-fill technology for premium retail and HORECA channels across Africa.
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Mango Pulp Exporters Aseptic mango, guava, passion fruit and tomato pulp in 220 L bag-in-drum — primary export commodity from Egypt, Côte d'Ivoire & Ghana to global FMCG buyers.
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CSD & Carbonated Drinks Cola, citrus, lemon-lime and tonic CSD lines — cold-fill carbonated PET bottling for franchise bottlers and regional brands.
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Bottled Water Brands Mineral and purified bottled water in PET — full water treatment train (RO, UV, ozone) plus cold-fill bottling and shrink-wrapping.
Energy & Functional Drinks Energy drinks, isotonic / sports drinks, vitamin water and probiotic beverages in PET, can or pouch formats.
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Hospitality & HORECA Bulk juice, syrup and beverage concentrates supplied to hotels, airlines, restaurants & institutional caterers across the continent.

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food Safety System
BRC / IFS ReadyExport-grade compliance

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing8–14 Weeks
Shipping to Africa3–5 Weeks
Installation & Commissioning2–4 Weeks
Total: Plant Ready4–6 Months
Request a Quote

Get a Free, Detailed Beverage Line Proposal Within 48 Hours

Tell us your target product (juice / CSD / water / pulp), required BPH, bottle size and country — our engineering team will prepare a full techno-commercial proposal including equipment list, plant layout, utilities and CIF pricing.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country's conditions & raw materials
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Beverage Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

🔒 Your information is confidential. We will never share your details with third parties.

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