📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Mining, Drilling & Metal Processing › Sub-Category 05

Foundry &
Casting
Equipment

Complete foundry & casting equipment — continuous casting machines (CCM) for billet/bloom/slab, sand-mould plants, no-bake plants, shell moulding, die casting, gravity die casting and centrifugal casting — for ferrous & non-ferrous foundries from 100 kg/h up to 50 TPH casting capacity.

100 kg/h–50 TPH
Casting Capacity
6+
Casting Methods
Ferrous+ Non-Ferrous
Multi-Metal Capable
Sand Recl.95%
Reclaim Rate
🏭
Foundry & Casting Plant
Mobile · Heavy-Duty · Trained
CCM/CCBContinuous casting
🏆
ISO 9001Quality certified
🛡️
Sand Recl.Up to 95% reclaim
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

📐

Pattern / Mould Design

Pattern shop produces tooling — wood, plastic or metal patterns, core boxes & gating systems for required casting

📦

Mould Preparation

Sand mould (green / chemically-bonded) prepared in flask, or shell mould assembled / die mould loaded

🔥

Pouring (Tap from Furnace)

Liquid metal tapped from induction furnace into ladle, transported & poured into mould cavity at controlled speed

🌊

Cooling & Solidification

Casting allowed to solidify & cool — controlled rate to avoid hot-tear & shrinkage; sand cooled, die quenched

🔧

Knockout & Sand Reclamation

Castings shaken out from sand; sand reclaimed (mechanical/thermal) for re-use; die castings ejected automatically

Fettling, Finishing & QC

Risers cut, fettling & surface finishing, dimensional QC, NDT (UT/X-ray) — final inspection before despatch

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Foundry Plant

Our turnkey foundry package covers all major casting routes — continuous casting machines (CCM) for billets/blooms, sand-mould plants (green / no-bake), shell moulding, die casting, centrifugal casting and gravity die casting — including tooling, sand-reclamation and pollution control.

Equipment is pre-assembled, no-load tested, then knocked-down & container-shipped to Africa where our engineers handle erection, pattern-shop setup, hot trial-pouring & foundry operator training.

  • 🔄Continuous Casting Machine (CCM) — billet / bloom / slab
  • 📦Green-sand mould plant (Disamatic / matchplate)
  • 🧪No-bake / chemically-bonded sand plant
  • 🔥Shell moulding plant
  • ⚙️Die casting machine (cold / hot chamber)
  • 🌀Centrifugal casting machine
  • ♻️Sand reclamation system (mechanical / thermal)
  • 🌫️Dust extraction & pollution control
⚙️Mechanical Specifications
Casting Capacity100 kg/h – 50 TPH
CCM Strands1, 2, 4, 6, 8 strand options
Billet / Bloom Sizes100×100 / 130×130 / 150×150 / 200×200 mm
Sand Mould Sizes450×450 mm up to 1,800×1,200 mm
Die Casting Force100 ton – 1,200 ton
Electrical & Utility
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load100 kW – 2 MW (capacity dependent)
Compressed Air6–8 bar (pattern strip, blow gun)
Cooling Water30 – 600 m³/h
Generator CompatibleYes — fully compatible
🏗️Site & Infrastructure
Plant Footprint500 – 5,000 m² (capacity dependent)
FoundationHeavy RC for moulding line, vibration isolation
Mould Bay HeightMin. 12 m for crane operation
Civil & Structural DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Outperforms in Africa

🌍

Multi-Method Capability

Sand, shell, no-bake, die, centrifugal & CCM in one supplier scope — choose the right method for each casting in your portfolio.

🔄

Continuous Casting Machines

Single-strand, twin, 4-strand and 6-strand CCMs — billet, bloom & slab casting from induction furnace tap. Integrated mini steel plant ready.

📦

Disamatic / Matchplate / No-Bake

Choose moulding method by casting weight, complexity & volume — Disamatic for high volume, no-bake for heavy/complex jobs.

♻️

Sand Reclamation (95% Reuse)

Mechanical & thermal sand reclamation systems recover 90–95% of used sand for re-use — major cost & environmental win.

⚙️

Die Casting (Cold & Hot Chamber)

Aluminium, zinc & brass die casting machines — cold chamber for Al, hot chamber for Zn — manual to fully-automated configurations.

🔧

Tooling, Patterns & QC

Pattern shop services, core boxes, gating system design & QC equipment (sand testing, spectrometer, NDT) — complete foundry capability.

Capacities & Range

Choose the Right Configuration for Your Operation

Capacity Type Power Footprint Best For Tag
100kg/hManual / Pilot Foundry30–50 kWPilot & specialty foundryEntry
500kg/hCompact No-Bake75–110 kWSmall commercial foundryStarter
2TPHDisamatic / High-Pressure250–350 kWAuto components, hardwarePopular
5TPHAuto Sand Plant + Reclamation450–600 kWIndustrial foundryPopular
10TPHCCM 4-Strand + Plant800–1,200 kWMini steel plant CCMIndustrial
20–50TPHMega Foundry / Steel CCM1,500–2,500 kWMega integrated foundry / steel millEnterprise

* Capacity depends on casting size, weight, complexity & cycle time. CCM throughput depends on number of strands & billet size.

Casting Methods Your Plant Can Run

A complete foundry serves multiple end-product segments — automotive, infrastructure, agriculture, plumbing, OEM & industrial parts — switching methods to suit each casting.

🔄
Continuous Cast Billets

Square / round / bloom & slab billets for downstream rolling — 100/130/150 mm sections.

CCMBillet
📦
Sand Castings

Manhole covers, gear blanks, pipes, pump bodies — green sand or no-bake.

SandBulk
🔥
Shell Castings

High-precision automotive & engineering parts — better surface than sand, lower cost than die.

ShellPremium
⚙️
Die Castings

Aluminium die-cast housings, motor frames, automotive parts — high volume, repeatable.

DieVolume
🌀
Centrifugal Castings

Pipes, bushings, sleeves, tubular castings — using centrifugal force for dense, defect-free castings.

CentrifugalTubular
Applications & Industries

Who Uses Our Foundry & Casting Plants?

From specialty manhole-cover foundries to mega integrated steel-plant CCMs — our foundry equipment serves every casting segment in African industry.

🏗️
Construction & Infrastructure Manhole covers, drain grates, gully tops, fire hydrants, post-tension anchors — high-volume sand castings for cities & utilities.
🚜
Agricultural Castings Plough shares, tractor parts, tiller blades, water-pump bodies, irrigation parts — durable cast-iron components for farming.
🏭
Industrial & OEM Foundries Engine blocks, gear boxes, pump bodies, valve bodies, machine-tool castings — engineering & OEM components.
🚗
Automotive Components Brake drums, brake discs, engine parts, transmission housings — die & sand castings for automotive industry.
🛢️
Pipe & Tubular Castings Cast iron pipes, ductile iron pipes, bushings, sleeves — centrifugal casting for pressurised pipe systems.
🏭
Mini Steel Plants (CCM) Continuous casting machines fed from induction furnace — converting liquid steel into billets for rolling mills.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailableService teams across Africa

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
IS 7283Foundry casting standards
ASTM A48 / A536Cast iron / SG iron grades

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Testing10–16 Weeks
Shipping to Africa3–5 Weeks
Site Commissioning & Training2–4 Weeks
Total: Plant Operational5–7 Months
Request a Quote

Get a Free, Detailed Foundry Plant Proposal Within 48 Hours

Tell us your casting types, daily output & metal — our foundry engineers will respond with method recommendation, equipment list, layout, sand reclamation scope and full CIF / on-site pricing within 48 hours.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & project type
  • 🔧Includes commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Foundry & Casting Enquiry Form

Fill in your details and we'll respond within 48 hours with foundry design & full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan
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