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Packaging Solutions › Sub-Category 05

End-of-Line
Packaging
Automation

Complete end-of-line packaging automation — case erectors, carton sealers, shrink wrappers, palletizers, stretch wrappers, conveyor systems and robotic pick-and-place — taking your primary packs all the way to dispatch-ready pallets.

60–600/min
Packs Handled per Minute
7+
Machine Categories
70%
Labour Cost Reduction
Robotic Ready
Pick & Place Integration
End-of-Line System
End-of-Line System
Robotic · Integrated · Trained
🤖
Robotic ReadyPick & Place
🏆
ISO 9001Quality certified
📊
OEE TrackedSCADA monitoring
🚢
CIF DeliveryTo any African port
How It Works

The End-of-Line Workflow — Step by Step

From primary pack reception to palletised, stretch-wrapped and dispatch-ready cases — a fully integrated 6-stage end-of-line process supporting case erecting, packing, sealing, shrink wrapping and palletising.

Primary Pack Reception
1

Primary Pack Reception

Filled bottles, pouches, jars or cans arrive from primary packaging on accumulating conveyor — synchronised to downstream feed rate

Case Erection
2

Case Erection

Flat carton blanks are picked, opened and bottom-sealed by automatic case erector — ready to receive product

Case Packing
3

Case Packing

Top-load, side-load or wrap-around case packers (manual or robotic pick-and-place) load primary packs into the open case in correct count & pattern

Carton Sealing
4

Carton Sealing

Top-and-bottom tape sealers, hot-melt glue sealers or strap-sealers close the carton — leak-proof, transit-safe

Shrink Wrapping
5

Shrink Wrapping

Optional shrink-film wrapper bundles trays/cases for additional unitisation, dust protection & promotional bundling

Palletizing & Stretch Wrap
6

Palletizing & Stretch Wrap

Robotic, gantry or conventional palletiser stacks cases on pallets in agreed pattern; turntable or rotary-arm stretch wrapper secures the load for dispatch

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora End-of-Line System

Our end-of-line scope covers everything after primary packaging — case erection, packing, sealing, shrink wrapping, palletising and stretch wrapping — integrated as one continuous automated line with shared PLC control and SCADA monitoring.

Equipment is pre-assembled and trial-run with your specific cases, primary packs and pallet patterns at our partner facility before container shipment to Africa, where our engineers handle integration, commissioning and operator training.

  • 📦Automatic case erector (60–30 cases/min)
  • 🤖Top-load, side-load or wrap-around case packer
  • 🔒Top-and-bottom carton tape sealer or hot-melt glue
  • 🎁Shrink wrapper / sleeve wrapper / bundler
  • 📦Conventional, gantry or robotic palletiser
  • 🌀Turntable or rotary-arm stretch wrapper
  • 🚚Modular roller / belt conveyor network
  • SCADA + PLC line control with OEE tracking
⚙️Mechanical Specifications
Throughput Range60 – 600 primary packs/min
Case Output6 – 30 cases/min
Pallet Output30 – 120 pallets/hr
Pallet SizesEUR, GMA, ISO, custom
OEE Target≥ 85% on optimal recipes
Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load18 – 95 kW (line dependent)
Compressed Air6–8 bar (oil-free)
Air Consumption800 – 2,500 NL/min
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Line Footprint12 × 6 m (compact) up to 35 × 12 m (mega palletizing)
Operating HeightAdjustable, ergonomic 850 – 1,000 mm
Pallet StorageIn-feed magazine 10–25 pallets
Layout DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Leads African End-of-Line Automation

Robotic Pick & Place

6-axis Cobot or industrial robot picks primary packs from accumulating belt and places into case — flexible, fast, no SKU-specific tooling needed.

Massive Labour Saving

Automating case packing & palletising typically reduces line labour by 60–70% — payback in 12–24 months on commercial bottling/snack lines in Africa.

Reliable 24/7 Operation

Heavy-duty case erectors, palletizers and conveyors built for round-the-clock industrial operation with low MTBF and standardised wear parts.

Quick SKU Changeover

Recipe-based PLC presets switch between case sizes, pallet patterns and pack counts in 5–15 minutes — vital for contract packers running multiple SKUs.

SCADA & OEE Tracking

PLC + HMI + SCADA tracks line speed, downtime causes, output counts and OEE — data-driven continuous improvement built in from day one.

Local Service & Spares

Wear parts (belts, suction cups, conveyor rollers, robot grippers) standardised & stocked locally through Vezora Spare Parts. AMC ensures planned PMs.

Line Range & Throughput

Choose the Right End-of-Line Configuration

Speed Line Type Power Required Footprint Best For Tag
60 packs/minCompact End-of-Line18–25 kW12 × 6 mSmall commercial brandsEntry
120 packs/minSemi-Auto Line30–40 kW16 × 7 mRegional snack / waterStarter
200 packs/minAuto Case + Palletizer45–65 kW20 × 8 mFMCG / juice / oilPopular
300 packs/minRobotic Pick & Place60–80 kW25 × 9 mNational brands & CSDsPopular
450 packs/minFull Auto Mega Line85–110 kW30 × 11 mMega bottlers & exportIndustrial
600+ packs/minRobotic Multi-Line120–160 kW35 × 12 m+Multi-SKU mega plantsEnterprise

* Throughputs depend on primary pack size, case configuration, pallet pattern and number of palletisers. Robotic systems add flexibility but typically run slightly slower than dedicated mechanical lines.

Machines & Solutions Covered

A complete Vezora end-of-line covers every machine between primary packaging and dispatch — choose individual machines or full integrated lines.

Case Erectors & Packers

Auto case erector + top-load / side-load / wrap-around packer.

Erect+PackCardboard
Carton Sealing

Top-and-bottom tape sealer, hot-melt glue sealer or strap-sealer.

SealTape / Glue
Shrink Wrapping

Sleeve wrap + heat-shrink tunnel for cases, trays or bottles.

ShrinkBundle / Tray
Palletizers

Conventional, gantry or robotic palletizer with multi-pattern recipes.

StackPallet Build
Stretch Wrappers

Turntable or rotary-arm stretch wrapper with film pre-stretch.

WrapPallet Secure
Applications & Industries

Who Uses Our End-of-Line Solutions?

From small commercial brands to mega FMCG bottlers — our end-of-line automation serves every segment of African production where labour costs & throughput are the primary scaling constraints.

🥤
Beverage Industry Case packing & palletising for bottled water, juice, CSD, RTD tea/coffee — handling 12-pack, 24-pack and shrink-bundle formats at high speed.
🍽️
Food & FMCG End-of-line for biscuits, snacks, instant noodles, sauces, edible oil, dairy & canned foods — flexible robotic packing for SKU variety.
💊
Pharma & Personal Care Automated case packing & palletising for pharma cartons, blister packs, cosmetics & hand-sanitiser bottles — cGMP-compliant traceability.
🛢️
Edible Oil & Chemicals Heavy-duty palletising for 5L & 20L PET / jerrycans of edible oil, lubricant, detergent & chemical containers — handling up to 25 kg case loads.
🌾
Agro & Animal Feed Robotic palletising for 25 kg / 50 kg sacks of flour, sugar, animal feed, fertiliser & grain — replacing manual labour-heavy stacking.
🌍
Export-Ready Packing Pallet patterns & stretch-wrap recipes engineered for sea-container loading, ISPM-15 wood-free pallets, & export labelling integration.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailablePlanned PMs & uptime

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food & beverage safety
CE Robot CellRobotics safety standard

Typical Project Timeline

Quote & Proposal3–5 Days
Manufacturing & Trial10–16 Weeks
Shipping to Africa3–5 Weeks
Installation & Training3–5 Weeks
Total: Line Ready5–7 Months
Request a Quote

Get a Free, Detailed End-of-Line Proposal Within 48 Hours

Tell us your primary pack format, case configuration, target throughput and country — our packaging engineering team will prepare a full techno-commercial proposal including line layout, robotics scope and CIF pricing.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & product type
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

End-of-Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan
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