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Packaging Solutions › Sub-Category 01

Automatic Pouch
Filling &
Sealing Machines

Fully automatic vertical (VFFS), horizontal (HFFS) and pre-made pouch filling and sealing machines — for powder, granule, liquid, paste, spice, snack and pharma applications. Engineered for African production lines and multi-format flexibility.

30–250/min
Pouches per Minute
4+
Filler Types Supported
0.5%
Fill Accuracy (±)
8+
Pouch Formats
📦
Pouch Filling Machine
Installed · Trained · Supported
Servo DrivePrecision & speed
🏆
ISO 9001Quality certified
🛡️
SS304Food-grade contact
🚢
CIF DeliveryTo any African port
How It Works

The Pouch Filling Workflow — Step by Step

From film roll or premade pouch magazine to packed, sealed and date-coded retail-ready pouches — a fully integrated 6-stage process supporting powder, granule, liquid and paste products.

📥

Pouch Loading

Premade pouches loaded from magazine OR film roll mounted on VFFS/HFFS unwinder; print registration sensor aligns the web

👐

Pouch Opening

Vacuum suction cups open the pouch mouth (premade) or a forming collar shapes the film into a tube (VFFS / HFFS)

⚖️

Weighing & Filling

Multihead weigher (granule/snack) / auger (powder) / piston (liquid/paste) / cup (free-flow) doses the exact charge into each pouch

🌡️

Heat Sealing

Servo-controlled heat-seal jaws apply temperature, dwell time and pressure to create a leak-proof, MAP/N₂-flush capable seal

✂️

Cutting & Date Coding

Cut-off knife separates individual pouches; ink-jet or thermal-transfer printer applies batch, date & lot codes

📤

Discharge & Collection

Finished pouches discharge to conveyor belt, checkweigher, metal detector and cartonner / case-packer downstream

Technical Overview

Machine Specifications & Engineering Details

What's Included in a Vezora Pouch Filling Line

Our turnkey pouch line covers the complete packaging step — from film roll or pouch magazine to packed cartons. We supply VFFS (vertical), HFFS (horizontal), pre-made pouch, stand-up pouch, spout pouch and sachet machines, integrated with the right filler for your product.

All product-contact parts are food-grade SS304 stainless steel. Equipment is pre-assembled and trial-run with your product samples at our partner facility before container shipment to Africa, where our engineers handle installation and operator training.

  • 📦VFFS / HFFS / pre-made pouch base machine
  • ⚖️Multihead weigher (10/14 head) for granule & snack
  • 🌪️Auger filler for powder & spice products
  • 💧Piston / pump filler for liquid, sauce, paste
  • 🌡️Servo heat-seal jaws + tear-notch + euro-slot punch
  • 🖨️Ink-jet or thermal-transfer date / batch coder
  • 🌬️Optional MAP / N₂ flush for shelf-life extension
  • 📤Discharge belt + checkweigher + metal detector
⚙️Mechanical Specifications
Speed Range30 – 250 pouches/min
Pouch Width60 – 320 mm
Pouch Height80 – 380 mm
Fill Volume2 g – 5 kg per pouch
Fill Accuracy≤ ±0.5%
Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load6 – 18 kW
Compressed Air6 bar (oil-free)
Air Consumption350 – 800 NL/min
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Machine Footprint2.0 × 1.4 m (compact) up to 5.5 × 2.2 m (full line)
Operating HeightAdjustable 850 – 950 mm
Hopper Capacity30 – 100 L (filler dependent)
Machine DrawingsIncluded in package
Key Features & Benefits

Why Vezora Pouch Lines Lead the African Market

📦

Multi-Product Flexibility

One platform handles powder, granule, liquid, paste, snack and spice — switching product within minutes by changing the filler module and recipe parameters.

🌡️

Servo Heat Sealing

Precision servo-driven heat-seal jaws with independent temperature, dwell & pressure control deliver leak-proof seals on multilayer films, foil & biodegradable pouches.

⚖️

High Fill Accuracy

Multihead weighers and servo augers achieve ≤ ±0.5% fill accuracy — minimising giveaway, meeting weight regulations and protecting margin on high-value products.

🔄

Quick Changeover

Tool-less change parts and recipe-based PLC presets reduce changeover between SKUs from hours to minutes — critical for contract packers running multiple brands.

🛡️

Hygienic Stainless Design

SS304 contact parts, IP54/65 protection, CIP-ready filler heads and easy-clean architecture meet HACCP, BRC and pharma cGMP expectations.

🔧

Simple Maintenance

Standardised wear parts (jaws, knives, sensors, belts) stocked locally through Vezora Spare Parts. AMC contracts ensure planned PMs and minimised line downtime.

Machine Types & Speeds

Choose the Right Configuration for Your Production

Speed Machine Type Power Required Footprint Best For Tag
30 pouches/minCompact Sachet VFFS4–6 kW2.0 × 1.0 mSpice / sample sachetsEntry
60 pouches/minMid-Range VFFS6–8 kW2.5 × 1.4 mSnack & powder retailStarter
100 pouches/minAuto Pouch + Weigher10–14 kW3.5 × 1.8 mSnack brands, FMCGPopular
150 pouches/minHigh-Speed VFFS12–16 kW4.0 × 1.8 mIndustrial snack & spicePopular
200 pouches/minHFFS Pre-Made15–18 kW5.0 × 2.0 mStand-up pouches, premiumIndustrial
250+ pouches/minFull Auto Line18–25 kW5.5 × 2.2 m+National brands & exportEnterprise

* Speeds depend on pouch size, fill type and material. Liquid/paste filling typically runs at lower BPM than free-flow granule via multihead weigher.

Pouch Formats Your Line Can Produce

A single Vezora pouch line can produce multiple pouch formats with quick-change tooling — capturing every retail, foodservice and pharma segment from one footprint.

🛍️
Stand-Up Pouches

Premium retail-shelf format with bottom gusset — for snacks, coffee, pet food, premium spices.

PremiumRetail Format
📄
Pillow / Sachet Pouches

3-side or 4-side seal sachets for spices, sample packs, single-serve sauces, sticks.

CompactSingle-Serve
💧
Liquid & Spout Pouches

Spout-fitted pouches for juice, water, ketchup, lubricants, hand sanitiser, baby food.

LiquidSpout-Ready
🌶️
Powder & Spice Pouches

Heat-sealed multi-layer pouches for spices, milk powder, instant beverages, drink mixes.

PowderMulti-Layer
🪟
Window / Center-Seal

Transparent window or center-seal pouches for snack, dry fruit, cereals — premium retail look.

WindowShowcase
Applications & Industries

Who Uses Our Pouch Lines?

From cottage spice packers to multinational FMCG brands and pharma manufacturers — our pouch lines serve every segment of the African packaging value chain.

🌶️
Spice & Seasoning Brands Branded spice powders, masala blends and seasoning sticks in 5g–500g pouches and stand-up packs for retail and HORECA channels.
🥜
Snack & Confectionery Potato chips, plantain crisps, cassava chips, biscuits, chocolates and confectionery in pillow, stand-up and centre-seal pouches.
🥤
Liquid & Beverage Fruit juice, water, sauces, ketchup, oil and lubricants in spout-fitted pouches — competing with PET at lower cost.
💊
Pharma & Nutraceutical Tablets, capsules, ORS sachets, supplement powders & ointments in pharma-grade aluminium foil pouches with cGMP-compliant production.
🧴
Personal Care & Cosmetics Shampoo, hair oil, lotion, hand sanitiser sachets and stand-up pouches — sample sizes for retail trial & HORECA distribution.
🧼
Detergent & Home Care Detergent powder, dishwash liquid, fabric conditioner and cleaning sachets in heat-sealed multi-layer pouches.

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food safety system
cGMP ReadyPharma-grade options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Trial Run6–10 Weeks
Shipping to Africa3–5 Weeks
Installation & Training1–2 Weeks
Total: Line Ready3–4 Months
Request a Quote

Get a Free, Detailed Pouch Line Proposal Within 48 Hours

Tell us your pouch format, fill type, target speed and country — our packaging engineering team will prepare a full techno-commercial proposal including filler selection, machine footprint, utilities and CIF pricing.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country's conditions & product
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Pouch Filling Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

🔒 Your information is confidential. We will never share your details with third parties.

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