📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
in f ig
Packaging Solutions › Sub-Category 02

High-Speed
Bottling
Production Lines

Complete turnkey high-speed bottling lines — mono-bloc rinser-filler-cappers for water, juice, edible oil, CSD and pharma — engineered for African markets across PET, glass, HDPE and jerrycan formats from 1,000 to 30,000 bottles per hour.

1k–30k BPH
Bottles per Hour
4+
Bottle Materials
0.5%
Fill Accuracy (±)
Hot & Cold
Fill Modes
🍾
Bottling Line
Servo · Hygienic · Trained
Servo DrivePrecision & speed
🏆
ISO 9001Quality certified
🛡️
SS304/316Food & pharma
🚢
CIF DeliveryTo any African port
How It Works

The Workflow — Step by Step

From empty bottle infeed to filled, capped and quality-inspected bottles — a fully integrated 6-stage process supporting water, juice, oil, CSD and pharma.

📥

Bottle Infeed

PET via air conveyor or unscrambler; glass via belt conveyor — synchronised to mono-bloc filler speed

💦

Rinsing

Rotary rinser inverts each bottle and sprays purified water, ionised air or sterile water to remove dust and microbes

⚖️

Filling

Gravity (water), volumetric (juice), level (oil), pressure isobaric (CSD) or hot-fill — choose by product viscosity & foaming

🎯

Capping

Servo-driven cappers torque ROPP, screw, snap or PCO caps to a precise repeatable torque — leak-proof, tamper-evident

🌡️

Conveying & Cooling

Bottle conveyor with optional cooling tunnel (hot-fill) takes bottles to labelling and downstream packaging

📦

Inspection & Discharge

Empty/under-fill rejector, vision inspection of cap; bottles discharge to labeler, shrink wrapper, cartonner & palletiser

Technical Overview

Specifications & Engineering Details

What's Included in a Vezora Bottling Line

Our turnkey bottling line covers the complete sequence from empty bottle infeed to filled, capped, leak-tested bottles ready for labelling. We supply mono-bloc rinser-filler-cappers integrated and pre-tested with your product samples.

All product-contact parts are food-grade SS304 (water/juice/oil) or SS316 (pharma). Equipment is pre-assembled and trial-run at our partner facility before container shipment to Africa, where our engineers handle erection, electrical commissioning and operator training.

  • 📥Bottle unscrambler / air conveyor / belt infeed
  • 💦Rotary rinser (water / sterile water / ionised air)
  • ⚖️Mono-bloc filler — gravity / volumetric / level / pressure / hot-fill
  • 🎯Servo capper — ROPP / screw / snap / spout / push-on
  • 🔥Induction sealer (optional, foil tamper-evidence)
  • 🌡️Cooling tunnel (hot-fill) or warming tunnel (CSD)
  • Main MCC, PLC + HMI line control
  • 📦Empty/over-fill rejector + cap inspection vision
⚙️Mechanical Specifications
Speed Range1,000 – 30,000 BPH
Bottle Volume100 ml – 5 L (water up to 20 L)
Bottle MaterialPET, glass, HDPE, jerrycan
Fill Accuracy≤ ±0.5%
Capping TorqueServo-controlled, recipe based
Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load12 – 80 kW (line dependent)
Compressed Air6–8 bar (oil-free, food grade)
Water (Rinser)0.5 – 2 m³/h
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Line Footprint6 × 4 m up to 18 × 8 m
Operating HeightAdjustable 850 – 1,000 mm
Cleanroom OptionYes (pharma / dairy)
Layout DrawingsIncluded in package
Key Features & African-Market Benefits

Why Vezora Leads the African Packaging Market

🍾

Multi-Format Bottling

One line, multiple bottle formats — PET, glass, HDPE and jerrycan — with quick-change neck handling and centring guides for fast SKU switching.

⚖️

Multi-Filler Technology

Choose gravity, volumetric, level, pressure isobaric or hot-fill — engineered around your product (water, juice, oil, CSD) for fill accuracy and foam control.

🎯

Servo Capping & Torque

Servo-driven capping heads apply precise repeatable torque on every bottle — eliminating leaks, cross-threading and tamper-band damage.

🛡️

Hygienic CIP/SIP Design

SS304/SS316 contact parts, CIP/SIP-ready piping and IP65 protection — meeting HACCP, FSSC, BRC and pharma cGMP standards.

Energy-Efficient Mono-Bloc

Single-frame rinser-filler-capper reduces footprint, transmission losses and bottle handling — lowering energy per bottle vs. discrete machines.

🔧

Local Spares & AMC

Wear parts (star wheels, gripper jaws, capping heads) standardised & stocked locally through Vezora Spare Parts. AMC ensures planned PMs & minimal downtime.

Machine Range & Speeds

Choose the Right Configuration

Speed Machine Type Power Required Footprint Best For Tag
1,000 BPHCompact Mono-Bloc8–12 kW6 × 4 mStartup brands, demosEntry
3,000 BPHSemi-Auto Bottling18–24 kW8 × 5 mSmall commercial brandsStarter
6,000 BPHAuto Bottling Line32–42 kW10 × 6 mRegional water / juicePopular
12,000 BPHIndustrial Mono-Bloc55–75 kW12 × 7 mNational brands & CSDsPopular
20,000 BPHFull Auto Mega Line90–120 kW15 × 8 mMega brands & exportIndustrial
30,000 BPHComplete Bottling Complex140–180 kW18 × 8 m+Multi-format mega linesEnterprise

* BPH measured at 500 ml format. Larger formats (5 L, jerrycan) run at lower BPH. Hot-fill and CSD lines have separate engineering parameters.

Bottle Formats & Products Your Line Can Run

A single Vezora bottling line can switch between water, juice, oil, CSD and pharma — across PET, glass, HDPE and jerrycan formats — capturing every retail and B2B segment.

💧
PET Water

250 ml – 5 L PET water — cold-fill gravity filler, ROPP / screw caps.

Cold-FillWater Line
🧃
Juice / Hot-Fill

250 ml – 2 L PET juice / nectar — hot-fill at 90°C, foil seal & ROPP cap.

Hot-FillJuice Line
🛢️
Edible Oil

500 ml – 20 L PET / jerrycan — level filler, induction seal, screw cap.

VariableOil Line
🥤
CSD / Carbonated

250 – 600 ml CSD — pressure isobaric filler, crown / PCO cap.

PressureCSD Line
💊
Pharma / Dairy

Pharma syrups, oral liquids, dairy cup-fillers — cleanroom-ready cGMP.

AsepticPharma Line
Applications & Industries

Who Uses Our Bottling Lines?

From startup water brands to mega CSD bottlers and pharma manufacturers — our bottling lines serve every segment of the African beverage and liquid-product industry.

💧
Bottled Water Brands Mineral and purified bottled water in PET 250 ml–5 L & 20 L jerrycan — full water treatment train + bottling + shrink-wrap line-end.
🧃
Juice & Beverage Producers Hot-fill juice, nectar, RTD tea/coffee and flavoured drinks in PET, glass and aseptic carton — for retail brands and HORECA.
🛢️
Edible Oil Refiners Refined sunflower, soya, palm, groundnut oil bottling in PET 500 ml – 5 L and jerrycan 20 L — level filler with foam control.
🥤
CSD & Carbonated Bottlers Cola, citrus, lemon-lime and tonic CSD lines — isobaric pressure fillers, crown & PCO cappers for franchise bottlers.
💊
Pharma & Dairy Oral liquids, syrups, suspensions, dairy & yogurt — cleanroom-ready cGMP-compliant production with batch traceability.
🧴
Personal Care & Chemicals Shampoo, lotion, hand sanitiser, detergent and lubricant bottling in PET / HDPE — anti-static and chemical-resistant builds.

Why Choose Vezora

50+ ProjectsDelivered across Africa
48-Hour QuoteDetailed proposals fast
Local SparesAfrica office in Lusaka
AMC AvailablePlanned PMs & uptime

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food & beverage safety
cGMP ReadyPharma options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Trial6–12 Weeks
Shipping to Africa3–5 Weeks
Installation & Training1–3 Weeks
Total: Ready to Run3–5 Months
Request a Quote

Get a Free, Detailed Bottling Line Proposal Within 48 Hours

Tell us your product, bottle size, target BPH and country — our packaging engineering team will prepare a full techno-commercial proposal including filler selection, line layout and CIF pricing.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & product type
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Bottling Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

⬇ Download Brochure

🔒 Your information is confidential. We will never share your details with third parties.

WhatsApp Chat on WhatsAppReply within minutes