📞 +91 78695 10053 / +91 95886 90930 ✉ vishakha@vezorainternational.com ✉ kush@vezorainternational.com
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Packaging Solutions › Sub-Category 02

Bottling, Capping
& Labeling
Production Lines

Complete turnkey bottling, capping and labeling lines — for water, juice, edible oil, CSD, pharma, dairy and sauces — supporting PET, glass, HDPE and jerrycan formats from 1,000 to 30,000 bottles per hour.

1k–30k BPH
Bottles per Hour
4+
Bottle Materials Supported
0.5%
Fill Accuracy (±)
Hot & Cold
Fill Modes
🍾
Bottling Line
Mono-Bloc · Servo · Trained
Servo DrivePrecision speed
🏆
ISO 9001Quality certified
🛡️
SS304/316Food & pharma
🚢
CIF DeliveryTo any African port
How It Works

The Bottling Workflow — Step by Step

From empty bottle infeed to palletised cases of finished, capped, labelled and coded product — a fully integrated 6-stage process supporting water, juice, oil, CSD and pharma.

📥

Bottle Infeed & Air Conveying

PET bottles fed via air conveyor or unscrambler; glass bottles via belt conveyor — synchronised to mono-bloc filler speed

💦

Rinsing

Rotary rinser inverts each bottle and sprays purified water, ionised air or sterile water to remove dust and microbes before filling

⚖️

Filling

Gravity filler (water), volumetric (juice), level filler (oil/CSD), hot-fill or cold-fill — choose by product viscosity, temperature & foaming behaviour

🎯

Capping & Sealing

Servo cappers torque ROPP, screw, snap, push-on or spout caps to a precise consistent torque — induction sealer optional for tamper evidence

🏷️

Labeling & Coding

Wet-glue, hot-melt, pressure-sensitive (PSL) or sleeve labelers; ink-jet or thermal-transfer date/batch coder applies lot information

📦

Inspection & Discharge

Empty/under-fill rejector, vision inspection of cap & label; bottles discharge to shrink wrapper, cartonner or palletiser downstream

Technical Overview

Line Specifications & Engineering Details

What's Included in a Vezora Bottling Line

Our turnkey package covers the complete bottling line — from bottle infeed (or blow-moulder integration) all the way to palletised cases. We supply mono-bloc rinser-filler-cappers, labelers, coders, shrink-wrappers and palletisers, integrated and pre-tested as one continuous line.

All product-contact parts are food-grade SS304/SS316. Equipment is pre-assembled, water/product trial-run at our partner facility before container shipment to Africa, where our engineers handle erection, electrical commissioning and operator training.

  • 📥Bottle unscrambler / air conveyor / belt infeed
  • 💦Rotary rinser (water / sterile water / ionised air)
  • ⚖️Mono-bloc filler — gravity / volumetric / pressure / hot-fill
  • 🎯Servo capper for ROPP / screw / snap / spout / push-on caps
  • 🔥Induction sealer (optional, for tamper-evident foil)
  • 🏷️Wet-glue / PSL / sleeve labeler with print registration
  • 🖨️Ink-jet or thermal-transfer date / batch / QR coder
  • 📦Shrink wrapper, cartonner & palletiser (line-end)
⚙️Mechanical Specifications
Speed Range1,000 – 30,000 BPH
Bottle Volume100 ml – 5 L (water up to 20 L)
Bottle MaterialPET, glass, HDPE, jerrycan
Fill Accuracy≤ ±0.5%
Capping TorqueServo-controlled (recipe based)
Electrical & Utility Requirements
Power Supply380–415 V / 3Ph / 50 Hz
Connected Load12 – 80 kW (line dependent)
Compressed Air6–8 bar (oil-free, food grade)
Water (Rinser)0.5 – 2 m³/h
Generator CompatibleYes — fully compatible
🏗️Civil & Infrastructure
Line Footprint6 × 4 m (compact) up to 18 × 8 m (mega line)
Operating HeightAdjustable, ergonomic 850–1000 mm
Cleanroom OptionYes (pharma / dairy)
Layout DrawingsIncluded in package
Key Features & Benefits

Why Vezora Bottling Lines Lead the African Market

🍾

Multi-Format Bottling

One line, multiple bottle formats — PET, glass, HDPE and jerrycan — with quick-change neck handling, star wheels and centring guides for fast SKU switching.

⚖️

Multi-Filler Technology

Choose gravity, volumetric, level, pressure or hot-fill — engineered around your product (water, juice, oil, CSD, pharma) for fill accuracy and foam control.

🎯

Servo Capping & Torque Control

Servo-driven cappers apply precise, repeatable torque on every bottle — eliminating leaks, cross-threading and tamper-band damage on premium SKUs.

🛡️

Hygienic Cleanable Design

SS304/SS316 contact parts, CIP/SIP-ready piping, IP65 protection on washdown sections — meeting HACCP, FSSC, BRC and pharma cGMP.

Energy-Efficient Mono-Bloc

Single-frame rinser-filler-capper reduces footprint, transmission losses and bottle handling — lowering energy per bottle vs. discrete-machine layouts.

🔧

Local Spares & Service

Wear parts (star wheels, gripper jaws, capping heads, label rollers) standardised and stocked locally through Vezora Spare Parts. AMC ensures planned PMs & minimal downtime.

Machine Types & Speeds

Choose the Right Configuration for Your Production

Speed Line Type Power Required Footprint Best For Tag
1,000 BPHCompact Mono-Bloc8–12 kW6 × 4 mStartup brands, demosEntry
3,000 BPHSemi-Auto Bottling18–24 kW8 × 5 mSmall commercial brandsStarter
6,000 BPHAuto Bottling Line32–42 kW10 × 6 mRegional water / juice brandsPopular
12,000 BPHIndustrial Mono-Bloc55–75 kW12 × 7 mNational brands & CSDsPopular
20,000 BPHFull Auto Mega Line90–120 kW15 × 8 mMega brands & exportIndustrial
30,000 BPHComplete Bottling Complex140–180 kW18 × 8 m+National & multi-formatEnterprise

* BPH measured at 500 ml format. Larger formats (5 L, jerrycan) run at lower BPH. Hot-fill and CSD lines have separate engineering parameters.

Bottle Formats & Products Your Line Can Run

A single Vezora bottling line can switch between water, juice, oil, CSD and pharma — across PET, glass, HDPE and jerrycan formats — capturing every retail and B2B segment.

💧
PET Water Bottles

250 ml – 5 L PET water — cold-fill, gravity filler, ROPP / screw caps.

Cold-FillWater Line
🧃
Juice & Hot-Fill PET

250 ml – 2 L PET juice / nectar — hot-fill at 90°C, foil seal & ROPP cap.

Hot-FillJuice Line
🛢️
Edible Oil PET / Jerrycan

500 ml – 20 L oil — level filler, induction seal, screw cap.

VariableOil Line
🥤
Carbonated Soft Drinks

250 – 600 ml CSD — pressure isobaric filler, crown/PCO cap.

PressureCSD Line
💊
Pharma & Dairy Bottles

Pharma syrups, oral liquids, dairy & yogurt — cleanroom-ready.

AsepticPharma Line
Applications & Industries

Who Uses Our Bottling Lines?

From startup water brands to mega CSD bottlers and pharma manufacturers — our bottling lines serve every segment of the African beverage and liquid-product industry.

💧
Bottled Water Brands Mineral and purified bottled water in PET 250 ml–5 L & 20 L jerrycan — full water treatment train, mono-bloc rinser-filler-capper and shrink-wrap line-end.
🧃
Juice & Beverage Producers Hot-fill juice, nectar, RTD tea/coffee and flavoured drinks in PET, glass and aseptic carton — for retail brands and HORECA channels.
🛢️
Edible Oil Refiners Refined sunflower, soya, palm, groundnut oil bottling in PET 500 ml – 5 L and jerrycan 20 L — level filler with foam control and induction seal.
🥤
CSD & Carbonated Bottlers Cola, citrus, lemon-lime and tonic CSD lines — isobaric pressure fillers, crown & PCO cappers for franchise bottlers and regional brands.
💊
Pharma & Dairy Oral liquids, syrups, suspensions, dairy & yogurt cup-fillers — cleanroom-ready cGMP-compliant production with batch traceability.
🧴
Personal Care & Chemicals Shampoo, lotion, hand sanitiser, detergent, lubricant and chemical bottling in PET / HDPE — anti-static and chemical-resistant builds.

Standards & Certifications

ISO 9001:2015Quality Management System
CE MarkedEU safety compliance
HACCP / FSSC 22000Food & beverage safety
cGMP ReadyPharma & dairy options

Typical Project Timeline

Quote & Proposal2–3 Days
Manufacturing & Trial Run8–12 Weeks
Shipping to Africa3–5 Weeks
Installation & Training2–3 Weeks
Total: Line Ready4–5 Months
Request a Quote

Get a Free, Detailed Bottling Line Proposal Within 48 Hours

Tell us your product (water / juice / oil / CSD / pharma), bottle size, target BPH and country — our packaging engineering team will prepare a full techno-commercial proposal including filler selection, line layout, utilities and CIF pricing.

  • No obligation, no cost — just a detailed proposal
  • Response within 48 hours, weekdays and weekends
  • 🌍Adapted to your country & product type
  • 🔧Includes installation, commissioning & operator training
  • 💰CIF pricing to your nearest port — no hidden costs

Bottling Line Enquiry Form

Fill in your details and we'll get back to you within 48 hours with a full proposal.

🔒 Your information is confidential. We will never share your details with third parties.

Countries We Serve
🇿🇲Zambia 🇰🇪Kenya 🇳🇬Nigeria 🇬🇭Ghana 🇹🇿Tanzania 🇺🇬Uganda 🇪🇹Ethiopia 🇿🇼Zimbabwe 🇲🇿Mozambique 🇿🇦South Africa 🇨🇩DR Congo 🇦🇴Angola 🇧🇼Botswana 🇳🇦Namibia 🇷🇼Rwanda 🇨🇮Côte d'Ivoire 🇸🇳Senegal 🇨🇲Cameroon 🇸🇩Sudan 🇸🇸South Sudan 🇲🇼Malawi 🇧🇮Burundi 🇸🇴Somalia 🇪🇬Egypt 🇱🇾Libya 🇹🇳Tunisia 🇩🇿Algeria 🇲🇦Morocco 🇬🇦Gabon 🇨🇬Congo 🇨🇫CAR 🇹🇩Chad 🇲🇱Mali 🇳🇪Niger 🇧🇫Burkina Faso 🇬🇳Guinea 🇸🇱Sierra Leone 🇱🇷Liberia 🇹🇬Togo 🇧🇯Benin 🇩🇯Djibouti 🇪🇷Eritrea 🇬🇶Eq. Guinea 🇸🇿Eswatini 🇱🇸Lesotho 🇬🇲Gambia 🇬🇼Guinea-Bissau 🇲🇷Mauritania 🇲🇬Madagascar 🇰🇲Comoros 🇸🇨Seychelles 🇲🇺Mauritius 🇨🇻Cape Verde 🇸🇹São Tomé 🌍Middle East 🇦🇪UAE 🇸🇦Saudi Arabia 🇶🇦Qatar 🇰🇼Kuwait 🇴🇲Oman 🇧🇭Bahrain 🇮🇶Iraq 🇾🇪Yemen 🇯🇴Jordan

Frequently Asked Questions — Bottle Capping Machines for Africa

Common questions about automatic bottle capping and filling machine exports to Africa.

What does an automatic bottle capping machine do?

It automatically places and tightens caps onto filled bottles at high speed, ensuring consistent sealing for water, juice, edible oil and beverage products.

Which bottle types can your capping machines handle?

Our machines handle PET, glass and HDPE bottles in various sizes, with quick changeover for different bottle formats.

Do you export capping machines to Africa?

Yes. We export automatic bottle filling, capping and sealing lines to Nigeria, Kenya, Ghana, Tanzania and other African markets.

What is the speed of your bottle capping machines?

Speed depends on the model, ranging from semi-automatic machines for small operations to high-speed rotary cappers for large-scale bottling plants.

Do you provide installation support?

Yes. We provide installation, commissioning and operator training with every machine we export.

How do I request a quote?

Send us your bottle type, size, and required output speed via WhatsApp for a detailed quotation.

WhatsApp Chat on WhatsAppReply within minutes