Turnkey conveyor & material handling automation — PLC + drive control, speed sync, weighing integration, batch tracking, sortation, AGV/AMR integration and full warehouse automation. Synchronising belt, roller, modular, screw, drag and pneumatic conveying systems.
From single-conveyor speed control to a full automated DC with 100+ conveyor sections, sorters, palletisers and AGVs — six core capabilities, full integration.
Multi-conveyor speed synchronisation, start/stop sequencing, jam detection, photocell control and emergency stop integration on Siemens, AB, Schneider, Mitsubishi or Delta PLCs.
Belt-weigh feeders, dynamic check-weighers, multi-head weighers and sortation — integrated with PLC for closed-loop feed rate control and reject diversion.
Barcode, QR, RFID and vision-based tracking — ties product through the line with full upstream/downstream traceability for cGMP, ISO 22000 & export compliance.
Pop-up wheel, push-arm, sliding shoe, cross-belt and tilt-tray sorters — divert at high speed to multiple lanes by SKU, weight, destination or quality grade.
SCADA / WMS integration — pick-to-light, put-to-light, voice picking, order tracking and KPI dashboards for distribution centres & e-commerce fulfilment.
Automated Guided Vehicle & Autonomous Mobile Robot integration — fleet management, traffic control, charging coordination, integration with conveyors & lifts.
From mining bulk-material handling to e-commerce warehouse sortation — material handling automation is the backbone of efficient African operations.
Every conveyor automation project follows the same 6-stage lifecycle — layout study, control philosophy, PLC code, FAT, SAT, and live material run with throughput sign-off.
Material profile, throughput, peaks, surge handling
Sequencing, sortation logic, recovery, safety zones
Multi-drive sync code, sortation, tracking, dashboards
Code tested with simulated I/O & product flow
On-site dry run + live material run with throughput sign-off
Operator training, KPI monitoring, ongoing tuning
Conveyor automation involves PLCs, drives, sensors, weighing systems, sortation devices, barcode/RFID, AGVs and warehouse management systems — Vezora engineers integrate all of them into a single, well-orchestrated material flow.
Whether you're automating a small bottling line conveyor or a 50,000 sq m distribution centre with sorters, palletisers and AMR fleets, our team handles the integration end-to-end.
From mining bulk belts to e-commerce sortation — versatile material handling expertise.
Every project includes pre-/post-throughput measurement — we deliver what we promise.
One of the few African integrators able to handle PLC + WMS + AGV + WCS in one project.
Risk assessment, safety zones, light curtains & safety PLCs designed in from day 1.
Layout drawings, control philosophy, PLC code, sortation logic, operator manuals.
Dust, heat, voltage variation, operator skill — all factored into design.
Tell us about your material flow — bulk handling, packaging, sortation, warehouse, AGV. Our conveyor automation team will respond with a control philosophy, throughput estimate and full proposal.
Outline your conveyor / material handling project — we'll respond with control philosophy & commercial scope within 5 working days.
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